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Process Machinery Inc. is committed to provide our clients with the best service. We welcome your questions, request, and comments via phone, email, or the form below. We look forward to speaking with you soon!
Our Project Workflow: End-to-End Solutions
Engineered Solutions
At Process Machinery, we offer comprehensive construction services that take your project from concept to completion. Whether you're upgrading an existing plant or building a new one, our engineered solutions cover every step—ensuring high-quality outcomes with expert project management, precision engineering, and seamless installation.
Engineering & Design
Our engineering and design phase brings your vision to life. Using cutting-edge software, we develop precise plant layouts and structural frameworks that optimize efficiency and safety. We create detailed models to ensure equipment is seamlessly integrated and ready for operation. With tools like AutoCAD 2D and Inventor 3D, we bring precision to every design, whether you’re building a new plant or upgrading an existing one.
- Structural Engineering: Design frameworks for stability and equipment support.
- Plant Layout Development: Optimize the flow of materials and processes.
- AutoCAD 2D Detailing: Create precise technical drawings for manufacturing.
- Inventor 3D Modeling: Visualize complex layouts and components.
- Equipment Integration: Ensure smooth alignment between machinery and plant infrastructure.
Our design team and trade personnel ensure that your project is constructed in a safe, cost-effective and timely manner
Creating an efficient plant starts with understanding how materials move through your system. In this phase, we take a deep dive into your plant’s processes to identify bottlenecks and optimize material flow. We use advanced tools to simulate potential layouts, ensuring each component aligns with your operational goals. This critical first step allows us to predict performance and refine equipment selection before construction begins, minimizing downtime and waste.
PMI BENEFITS
- Identify Bottlenecks: Detect inefficiencies that limit performance
- Calculate Throughout: Forecast how equipment will perform under real conditions.
- Optimize Equipment Selection: Ensure the right machinery is chosen for your needs.
- Simulation Modeling: Validate processes and layouts through virtual testing.
- Feasibility Planning: Evaluate the project scope, ROI, and risks.
Accurate planning is essential to a project’s success. Our estimating phase provides a detailed understanding of the project’s costs, scope, and timelines. This is where we align expectations, budgets, and layouts with customer input to create a clear roadmap for execution. Working closely with clients ensures every detail is captured early, preventing costly delays and scope changes later.
PMI BENEFITS
- Prepare Detailed Quotes: Provide itemized breakdowns of costs and materials.
- Budget Qualification: Confirm that project requirements align with financial goals.
- Timeline Forecasting: Develop realistic schedules to prevent delays.
- Client Collaboration: Work with customers to refine plant layouts.
- Risk Analysis: Proactively identify potential project challenges.
Effective project management ensures every phase of construction runs smoothly. Our project managers act as the central point of contact, coordinating efforts between designers, engineers, fabricators, and installers. From planning to completion, we monitor progress to ensure timelines, budgets, and milestones are met. Our hands-on approach ensures no detail is overlooked, giving clients peace of mind throughout the project.
PMI BENEFITS
- Comprehensive Planning: Establish clear goals, timelines, and deliverables.
- Milestone Tracking: Monitor each phase to stay on schedule.
- Resource Management: Allocate labor, materials, and equipment efficiently.
- Vendor Management: Oversee subcontractors and suppliers to ensure quality.
- Client Communication: Provide updates and resolve issues proactively.
Our fabrication shop brings the design phase to reality. With 100,000 sq. ft. of workspace, we manufacture custom components using advanced CNC plasma machines, precision welding, and forming technologies. Surface preparation and industrial painting services provide long-lasting durability with coatings like zinc primers, epoxies, and urethanes. We prioritize quality at every step, ensuring each piece is built to perform in the harshest environments.
PMI BENEFITS
- CNC Plasma Cutting: Ensure precision in structural components.
- AWS-Certified Welding: Deliver durable, professional-grade welds.
- Press Brake Forming: Shape metal accurately for structural needs.
- Shot Blasting: Prepare surfaces for optimal adhesion of coatings.
- Industrial Coatings: Apply zinc primers, epoxies, and urethanes for corrosion resistance.
- Heavy Lifting Capacity: Use cranes and 30-ton lifts for large components.
Our in-house installation team ensures your plant is assembled with precision and care. With decades of experience and key certifications—including MSHA, AWS, and NCCCO—we manage complex installations safely and efficiently. We also collaborate with trusted subcontractors for specialized services like electrical work, pump systems, and concrete foundations. Our service crew performs final testing and adjustments, ensuring a smooth startup so your plant runs flawlessly from day one.
PMI BENEFITS
- In-house Field Installation: Certified crews handle heavy equipment assembly.
- AWS-Certified Welders: Guarantee structural integrity during installation.
- NCCCO Crane Operators: Safely manage lifting and positioning of components.
- Electrical Subcontracting: Collaborate with experts for power system installation.
- Pump and Piping Installation: Ensure fluid systems are fully operational.
- Concrete Services: Coordinate with subcontractors for stable foundations.
Our Track Record: Innovative Solutions in Action
Explore our project portfolio to see how we’ve solved complex challenges with innovative plant layouts and high-performance equipment.