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Columbia
Steel is a leader in the development and production
of replacement wear parts for the aggregate industry
worldwide.
We have consistently worked to improve production, reduce
abrasive wear and lower the cost per ton of the sand
and gravel produced.
There are many reasons why you should consider using
Columbia crusher wear parts. |
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Parts for popular
crusher types and brands.
We believe we offer the broadest range
of wear part styles and designs of any company in
the industry. For more information on crusher parts
for specific equipment, click on Gyratory Crushers;
Cone Crushers, Jaw Crushers; or Roll, Hammermill and
Impact Crushers.
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Design expertise.
Columbia’s product engineers
are experts in designing wear part profiles to improve
production throughout the wear life of the part, and
to increase overall wear life. This expertise gives
you many options, and is especially valuable when
applied to Gyratory Crushers, Cone Crushers and Jaw
Crushers. Few other manufacturers give you the choice
of many existing designs, or custom designs to meet
your needs.
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Improving total plant efficiency.
Columbia District Managers
and engineers can work with you to get the most out
of your crushing plant. We regularly improve crushing
surfaces to handle occasional oversize material, break
slabbly material better, and reduce recirculation,
resulting in better overall plant performance.
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Advanced alloys.
Columbia can tailor the
alloy to meet the level of impact and abrasion encountered.
Our Xtralloy® manganese steel gives much longer life
in many Cone Crushers and Jaw Crusher applications.
Alloys of appropriate hardness and toughness are available
for each level of your Gyratory crushing chamber to
greatly reduce maintenance costs.
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Proven quality.
Columbia Steel producers
have been chosen by leading aggregate producers for
over 100 years. All parts are guaranteed for proper
fit, performance and customer satisfaction.
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Cone
Crusher Parts
Columbia Steel has a long, successful
history producing replacement mantles, liners, accessories
and backing material. Our Product Engineers use an advanced
computerized system to study liner wear, and to propose
more effective designs—from our inventory, from our
large collection of patterns, or as custom designs.
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Liners for popular cone
crushers.
We have produced liners and mantles, usually in many
styles, for all popular cone crushers. |
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Standard, heavy duty,
and custom.
Columbia designs and manufactures its parts to the task.
OEM liners are based on average conditions, and few
crushers work under "average" conditions, which is why
we have so many options available. |
Matching
liner and mantle.
Our engineers work to improve production throughout
the liner life, and to arrive at even wear ratios between
mantle and liner to minimize discard weight. |
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Premium
Xtralloy® manganese steel.
In many applications, Xtralloy gives significantly longer
life, and also reduces downtime and the expense of changeouts.
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Jaw
Crusher Parts
Columbia Steel offers more jaw plate
styles than anyone in the industry. Each of these designs
has been developed for a customer seeking improved jaw
crusher performance, including: |
The right design can
make a big difference.
Our customers have proven that the right jaw plate design
can make a dramatic difference, depending on the application.
We have many case histories in which wear life increases
of 50% are common, and some in which wear life increased
up to 300%. |
Straight,
Full Curved, and Straight with Curved Ends.
We offer Straight, Curved and Straight
with Curved End jaw plates. Selection depends on nip
angle needed for the feed material, wear patterns, and
product sizing. |
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Smooth and Toothed.
We offer Smooth and many different Toothed Styles, including
Sharp and Round Tooth designs. |
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High and Anti-Slab Teeth.
These styles are effective in breaking sedimentary rock
and in recycling road materials. |
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Toothed with Smooth
End.
We can provide toothed jaws with filled
Smooth Ends for extra wear resistance. |
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Standard
and Xtralloy® premium alloys.
Jaws are available in our tough standard manganese steel
and our long-wearing Xtralloy premium manganese steel.
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Roll
Crusher Parts
Columbia produces Standard Roll Shells,
although most customers choose our Oversize and Heavy
Center Roll Shells because of the their longer life
and resistance to caving. |
Oversize and heavy center
Roll Shells are chosen for product sizing by many aggregate
operations because their extra thickness stops "cupping"
or "caving" in of the center section.
Smooth, Cleated and Corrugated surfaces are offered.
Our standard manganese steel offers toughness and wear
resistance with good weldability. We also produce Side
Plates. |
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Hammers in One and Two-Piece styles, Grates, Breaker
Blocks, Side Liners, Breaker Bar Sleeves, Rotor Hubs,
Complete Rotor Assemblies, Top Cover Liners and Throat
Collars. |
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Gyratory
Crusher Parts
We're the leader in gyratory crusher
liner innovations and it is a very rare crusher which
cannot show significant gains in production and wear
life from a Columbia analysis and use of Columbia improved
wear parts. |
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We can provide matched mantles
and liners for total performance in:
• Any size to 40,000 lb (18,160
kg).
• Any design that works for you.
• Any Columbia wear-resistant alloy.
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Here’s what you get
when you work with Columbia:
• Extensive experience with gyratory
crushers around the world.
• Knowledgeable field service and engineering specialists.
• A "can-do" attitude about improving crusher performance.
• A manufacturer that can design and produce matched
sets of crusher concaves and mantles in all sizes and
alloy choices.
• Many heavy duty and custom designs available now.
• Capacity to produce volume orders and large sizes.
• Parts inventories for popular gyratory crusher models.
•All parts guaranteed for proper fit, performance and
customer satisfaction. |
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Horizontal
Shaft Impact Crusher Parts
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offers a full range of standard and heavy-duty hammers
and internal liners for popular brands of horizontal
shaft impact crushers. |
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Wide
range of alloys.
Columbia’s proprietary alloys include
standard and premium manganese steels, high strength
martensitic steels, chromium molybdenum steels, high
chromium alloy irons, heat resistant stainless steels
and Xtend® process overlays. We also produce carbon
steels. |
Process Machinery, Inc. is an authorized distributor for
Columbia Steel Casings in Southern Indiana, Kentucky and
Ohio.
Contact us!
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